2021

2021

3D Printed

3D Printed

3D Printed

3D Printed

Bridge

Bridge

Bridge

Bridge

Project Goal

Design a bridge in Solidworks, construct it using 3D printed PLA, and test it by increasing its load until it broke. The bridge could not have a mass greater than 40 grams, have a length longer than 9.75 inches, or a width greater than 2.5 inches. The bridge had to span a gap of 9 inches, have an open area of 2 inches by 2 inches in the middle, and have a hole in the middle of the roadbed for the testing apparatus. The max height of the bridge was 4 inches from the bottom, the smallest feature size was 2 mm in all directions, and our bridge was not allowed to have any parts below the top plane of the supports on the testing apparatus.

Design a bridge in Solidworks, construct it using 3D printed PLA, and test it by increasing its load until it broke. The bridge could not have a mass greater than 40 grams, have a length longer than 9.75 inches, or a width greater than 2.5 inches. The bridge had to span a gap of 9 inches, have an open area of 2 inches by 2 inches in the middle, and have a hole in the middle of the roadbed for the testing apparatus. The max height of the bridge was 4 inches from the bottom, the smallest feature size was 2 mm in all directions, and our bridge was not allowed to have any parts below the top plane of the supports on the testing apparatus.

Initial Bridge Design

Modified Warren

Final Custom Bridge

Initial Bridge Design

Modified Warren

Final Custom Bridge

CAD Designs

Stress Analysis

Initial Bridge Design

Modified Warren

Final Custom Bridge

Displacement

Initial Bridge Design

Final Custom Bridge

3D Prints

Loading Test Data

Loading Test Data

Final Design

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